Machinery

TUBE WINDING MACHINE

(Manufactures the fibre cylinder)

 

Winding machines are manufactured for specific functions and production outputs.

Our winding machines are tailor-made to manufacture the following types of fibre cylinder:

  1. Standard cylindrical fibre tubes
  2. Fibre tubes with an outside laminated barrier, such as P.E.T or P.E.
  3. Fibre tubes with an inside liner of Poly or foil barriers.

The machines can be semi-automatic or fully automatic with auto discharge of the cylinder.

Machines can also be made to manufacture square, rectangular, octagonal and triangle fibre tubes.

General cylinder sizes range from 280 mm (11”) – 600mm (23.5”)

Machines can also be constructed to produce IBC’s of all shapes, ranging in sizes from 600 mm (23.5”) – 1200 mm (48”).

Tube Winding Machine - MediumTube Winding Machine - Big

CONVEYORS

All “Live & Gravity” conveyors are supplied with the equipment. K-Pack will size conveyors according to the customer’s factory/facility.

 

Comment:
All other trolley’s for moving components to the Production assembly line are supplied with the equipment.

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AIR COMPRESSOR

(Air Supply to the Plant)

Clean air screw compressor 100HP 437CFM @ 10 BAR. Size of compressor is also determined by actual equipment supply and required performance.

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SEAM WELDERS OR RESISTANT WELDERS

(Used for welding the band seams together)

The seam welders are manually controlled with the operator loading and activating the welding process. One operator is required for each welder.

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TOP & BOTTOM BAND PROFILE MACHINE

(Shapes the bands and cuts to length)

The Top & Bottom band profile machine or Ring chopper are fully automatic complete with coil unwinding stands.

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CLOSURE RING PROFILE MACHINE

(Profiles the locking Ring)

The Closure Ring Profile machine is an automatic machine incorporating the coil unwinding stand. Riveting machines are used to attach the levers to the completed ring.

Note: Additional profile rollers are required for different diameters.

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POLY SLEEVE MACHINE

(Applies the Poly sleeve over the fibre cylinder)

The Poly sleeve machine is used to manufacture drums for outside storage, by applying a Plastic Sleeve over the outside of the fibre drum. The Poly sleeve machine is a semi automatic process. The machine is manually loaded and unloaded. The application process is automatic.

 

Note: Additional tooling is required for each individual diameter drum.

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TOP & BOTTOM PROJECTORS

(Press the Top & Bottom steel bands)

The projectors press the top steel & bottom steel bands to a set position prior to the grooving process. These machines can be supplied in manual or semi automatic mode.

Note: Additional tooling is required for each individual diameter drum.

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TOP & BOTTOM EDGE CURLING PRESSES

(Presses the drum top and drum base assembly)

The Top Edge Curling Press curls the top of the fibre steel band to a tight finished profile. The Bottom Edge Curling Press curls the steel fibre cylinder and paper base together which tightly binds all three components together.

The Top & Bottom Edge Curling Presses can be supplied as Semi automatic with manual loading & unloading or totally automatic.

Note: Additional tooling is required for each individual diameter drum.

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TOP & BOTTOM GROOVERS

(Groove the top & bottom steel bands)

The Top & Bottom Groovers profile the groove in the top & bottom steel bands prior to the edge curling press operations.

These machines can be supplied either as manual, or as fully automatic machines.

Note: Additional Profile rollers are required for different diameters.

Top and Bottom Groover - Manual

IN-LINE CURL SYSTEM

The In-Line Curl Machine is a new innovation at the forefront of fibre drum technology. This process produces a fibre drum that is totally recyclable. The fibre drum wall is curled tightly to the outside of the drum creating a strong top rim that will host an all fibre cover/lid plastic or steel. The closure ring is a standard plastic or steel ring. The base section of the fibre cylinder can also be curled to the outside or the inside.

 

The process is totally automatic with one operator required to manage/monitor the line.

 

Inline Curl System

FIBRE CYLINDER CUTTING MACHINES

(Cuts the Fibre Cylinder to length)

The tube cutting machine can be supplied as a manual loading & unloading machine or auto loading and discharge.

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